Inqubo enemininingwane yezobuchwepheshe ye-graphite electrode

Izinto ezisetshenziswayo: Yiziphi izinto ezingavuthiwe ezisetshenziselwa ukukhiqizwa kwekhabhoni?

Ekukhiqizweni kwekhabhoni, izinto zokusetshenziswa ezivame ukusetshenziswa zingahlukaniswa zibe izinto eziqinile zekhabhoni eluhlaza kanye ne-binder kanye ne-ejenti emithisa.
I-solid carbon raw materials ihlanganisa i-petroleum coke, i-bituminous coke, i-coke ye-metallurgical, i-anthracite, i-graphite yemvelo kanye ne-graphite scrap, njll.
I-binder kanye ne-ejenti yokumithisa ihlanganisa i-pitch yamalahle, itiyela lamalahle, uwoyela we-anthracene ne-synthetic resin, njll.
Ngaphezu kwalokho, ezinye izinto ezisizayo ezifana nesihlabathi se-quartz, izinhlayiya ze-coke metallurgical kanye ne-coke powder nazo zisetshenziswa ekukhiqizeni.
Eminye imikhiqizo ekhethekile ye-carbon ne-graphite (njenge-carbon fibre, i-activated carbon, i-pyrolytic carbon ne-pyrolytic graphite, i-glass carbon) ikhiqizwa kwezinye izinto ezikhethekile.

Ukubala: Kuyini ukubala?Iziphi izinto zokusetshenziswa ezidinga ukubalwa?

Izinga lokushisa eliphakeme le-carbon eluhlaza okwesibhakabhaka lihlukanisiwe nomoya (1200-1500°C)
Inqubo yokwelapha ukushisa ibizwa ngokuthi i-calcination.
Ukubala kuyinqubo yokuqala yokwelapha ukushisa ekukhiqizeni ikhabhoni. Ukubala kubangela uchungechunge lwezinguquko esakhiweni nasezimpahleni ezingokomzimba nezamakhemikhali zazo zonke izinhlobo zezinto zokusetshenziswa kwekhabhoni.
Kokubili i-anthracite ne-petroleum coke iqukethe inani elithile lezinto eziguquguqukayo futhi idinga ukubalwa.
Izinga lokushisa elenza i-coke le-bituminous coke ne-coke ye-metallurgical liphakeme ngokuqhathaniswa (ngaphezu kuka-1000°C), elilingana nezinga lokushisa lesithando somlilo esitshalweni sekhabhoni. Ayisakwazi ukubala futhi idinga ukomiswa ngomswakama kuphela.
Kodwa-ke, uma i-bituminous coke ne-petroleum coke kusetshenziswa ndawonye ngaphambi kokubala, kufanele kuthunyelwe kumshini wokubala ukuze kufakwe i-calcining kanye ne-petroleum coke.
I-graphite yemvelo kanye ne-carbon black ayidingi ukubala.
Ukwakha: Uyini umgomo wokwakhiwa kwe-extrusion?
Ingqikithi yenqubo ye-extrusion iwukuthi ngemva kokuba unamathisele udlule ku-nozzle yesimo esithile ngaphansi kwengcindezi, ihlanganiswe futhi ikhubazeke ngokwepulasitiki ibe yinto engenalutho enomumo nosayizi othile.
I-extrusion ekubumbeni inqubo ngokuyinhloko inqubo deformation plastic of unama.

Inqubo ye-extrusion yokunamathisela yenziwa ekamelweni lezinto ezibonakalayo (noma i-cylinder yokunamathisela) kanye ne-arc nozzle eyindilinga.
Unamathisele oshisayo ekamelweni lokulayisha uqhutshwa i-plunger eyinhloko yangemuva.
Igesi ekunamathiseleni iphoqeleka ukuba ixoshwe ngokuqhubekayo, i-paste ihlanganiswe ngokuqhubekayo futhi i-paste iqhubekela phambili ngesikhathi esifanayo.
Uma ukunamathisela kuhamba engxenyeni yesilinda yegumbi, ukunamathisela kungabhekwa njengokugeleza okuzinzile, futhi ungqimba lwe-granular luhambisana ngokuyisisekelo.
Lapho ukunamathisela kungena engxenyeni ye-extrusion nozzle nge-arc deformation, ukunamathisela eduze nodonga lomlomo kungaphansi kokumelana okukhulu nokungqubuzana kusengaphambili, impahla iqala ukugoba, ukunamathisela ngaphakathi kukhiqiza isivinini esihlukile, ukunamathisela kwangaphakathi kusengaphambili kusengaphambili, okuholela ekutheni umkhiqizo eduze kwe-radial density awufani, ngakho-ke ku-block extrusion.

Ukucindezeleka kwangaphakathi okubangelwa isivinini esihlukene sezendlalelo zangaphakathi nangaphandle ziyakhiqizwa.
Ekugcineni, ukunamathisela kungena engxenyeni ye-deformation yomugqa futhi kukhishwe.
Ukubhaka
Kuyini ukugazinga?Iyini inhloso yokosa?

Ukushisa kuyinqubo yokwelapha ukushisa lapho imikhiqizo eluhlaza ecindezelwe ishiswa ngesilinganiso esithile ngaphansi kwesimo sokuhlukanisa umoya endaweni yokuzivikela esithandweni somlilo.

Inhloso yokwesekwa yile:
(1) Ungafaki izinto ezishintshashintshayo Emikhiqizweni esebenzisa itiyela lamalahle njengesibophezelo, cishe u-10% oguquguqukayo ngokuvamile uyakhishwa ngemva kokugazinga.Ngakho-ke, izinga lemikhiqizo egazingiwe ngokuvamile lingaphansi kuka-90%.
(2) I-binder coking imikhiqizo eluhlaza yosiwe ngokuvumelana nezimo ezithile zobuchwepheshe ukwenza i-coking ye-binder.Inethiwekhi ye-coke yakhiwa phakathi kwezinhlayiya ezihlanganisiwe ukuze ihlanganise ngokuqinile yonke i-aggregate enobukhulu bezinhlayiya ezihlukene, ukuze umkhiqizo ube nezakhiwo ezithile zomzimba namakhemikhali. .Ngaphansi kwezimo ezifanayo, izinga lokupheka liphakeme, ikhwalithi engcono kakhulu.Izinga lokupheka le-medium - izinga lokushisa le-asphalt lingaba ngu-50%.
(3) Ifomu lejometri elilungisiwe
Enkambweni yokushisa yemikhiqizo eluhlaza, kwenzeka into yokuthambisa kanye nokufuduka kwe-binder.Ngokwenyuka kwezinga lokushisa, inethiwekhi ye-coking iyakhiwa, okwenza imikhiqizo ibe lukhuni.Ngakho-ke, ukuma kwayo akushintshi njengoba izinga lokushisa likhuphuka.
(4) Yehlisa ukumelana
Enqubweni yokushisa, ngenxa yokuqedwa kokuguquguquka, ukupheka kwe-asphalt kwakha igridi ye-coke, ukubola kanye ne-polymerization ye-asphalt, nokwakhiwa kwenethiwekhi enkulu yendiza ye-carbon ring ring ye-hexagonal, njll., ukuphikiswa kwehle kakhulu. Mayelana ne-10000 x 10-6 imikhiqizo eluhlaza ukumelana Ω “m, ngemva kokugazinga ngo-40-50 x 10-6 Ω” m, okubizwa ngokuthi ama-conductor amahle.
(5) Okunye ukufinyezwa kwevolumu
Ngemuva kokuwoswa, umkhiqizo uyancipha cishe ngo-1% ububanzi, u-2% ubude kanye no-2-3% ngevolumu.
Indlela ye-Imprognation: Kungani i-macerate imikhiqizo ye-carbon?
Umkhiqizo oluhlaza ngemuva kokubunjwa kokucindezelwa une-porosity ephansi kakhulu.
Nokho, ngemva kokuwoswa kwemikhiqizo eluhlaza, ingxenye yetiyela yamalahle iyabola ibe igesi futhi ibaleke, kanti enye ingxenye igaxa ku-coke ene-bituminous.
Ivolumu ye-bituminous coke eyenziwe incane kakhulu kunebitumen yamalahle. Nakuba incipha kancane enqubweni yokugazinga, izimbotshana eziningi ezingajwayelekile nezincane ezinobukhulu obuhlukene bezimbotshana zisakhiwa emkhiqizweni.
Isibonelo, ingqikithi ye-porosity yemikhiqizo eyenziwe nge-graphitized ngokuvamile ifika ku-25-32%, futhi leyo yemikhiqizo ye-carbon ngokuvamile i-16-25%.
Ukuba khona kwenani elikhulu lama-pores kuzothinta nakanjani izakhiwo zomzimba namakhemikhali emikhiqizo.
Ngokuvamile, imikhiqizo ye-graphitized ene-porosity eyandayo, ukuminyana kwevolumu yehla, ukumelana okukhulayo, amandla emishini, izinga lokushisa elithile le-oxidation liyashesha, ukumelana nokugqwala kuyancipha, igesi noketshezi kungeneka kalula.
I-Impregnation iyinqubo yokunciphisa i-porosity, ukwandisa ukuminyana, ukwandisa amandla okucindezela, ukunciphisa ukumelana nomkhiqizo oqediwe, nokuguqula izakhiwo zomzimba namakhemikhali zomkhiqizo.
I-Graphitization: Iyini i-graphitization?
Iyini inhloso ye-graphitization?
I-Graphitization iyinqubo yokwelapha ukushisa okunezinga lokushisa eliphezulu kusetshenziswa imikhiqizo ebhakiwe ukuze kushiswe izinga lokushisa eliphezulu endaweni yokuvikela yesithando somlilo se-graphitization ukwenza igridi yendiza ye-carbon athomu ye-athomu iguquke isuke ekunqwabelaneni okungahlelekile endaweni enezinhlangothi ezimbili ukuze inqwabelane ngokuhlelekile endaweni enezinhlangothi ezintathu futhi ngesakhiwo se-graphite.

Izinjongo zayo yilezi:
(1) Thuthukisa ukuqhutshwa kokushisa nogesi komkhiqizo.
(2) Ukuthuthukisa ukumelana nokushaqeka kokushisa nokuzinza kwamakhemikhali omkhiqizo.
(3) Thuthukisa ukuthambisa nokumelana nokugqoka komkhiqizo.
(4) Susa ukungcola futhi uthuthukise amandla omkhiqizo.

Machining: Kungani imikhiqizo yekhabhoni idinga imishini?
(1) Isidingo sokuhlinzwa kwepulasitiki

Imikhiqizo yekhabhoni ecindezelwe enosayizi othize nokuma inamadigri ahlukene okonakala kanye nokulimala kokushayisana ngesikhathi sokugazinga kanye ne-graphitization. Ngesikhathi esifanayo, amanye ama-filler ahlanganiswe ebusweni bemikhiqizo yekhabhoni ecindezelwe.
Ngeke isetshenziswe ngaphandle kokucutshungulwa komshini, ngakho-ke umkhiqizo kufanele ulondolozwe futhi ucutshungulwe ngendlela ecacisiwe yejometri.

(2) Isidingo sokusebenzisa

Ngokwezidingo zomsebenzisi zokucubungula.
Uma i-electrode yegraphite yesithando somlilo kagesi idinga ukuxhunywa, kufanele yenziwe imbobo enentambo emikhawulweni yomibili yomkhiqizo, bese kuthi ama-electrode amabili axhunywe ukuze asetshenziswe ngokuhlanganyela okukhethekile okucushiwe.

(3) Izidingo zobuchwepheshe

Eminye imikhiqizo idinga ukucutshungulwa ibe yizimo ezikhethekile kanye nokucaciswa ngokuya ngezidingo zobuchwepheshe zabasebenzisi.
Kudingeka ubuhwaba obuphansi ngisho nangaphezulu.


Isikhathi sokuthumela: Dec-10-2020