Izici ze-1.EDM zezinto ze-graphite.
1.1.Khipha isivinini somshini.
I-graphite iyinto engeyona eyensimbi enephuzu lokuncibilika eliphakeme kakhulu elingu-3, 650 ° C, kuyilapho ithusi linendawo yokuncibilika engu-1, 083 ° C, ngakho i-electrode yegraphite ingakwazi ukumelana nezimo ezinkulu zokumisa zamanje.
Lapho indawo yokukhipha kanye nesilinganiso sosayizi we-electrode kukhudlwana, izinzuzo zokusebenza kahle kakhulu komshini we-graphite zibonakala ngokucacile.
I-conductivity eshisayo ye-graphite yi-1/3 yethusi, futhi ukushisa okukhiqizwa phakathi nenqubo yokukhipha kungasetshenziswa ukususa izinto zensimbi ngokuphumelelayo. Ngakho-ke, ukusebenza kahle kokucubungula kwe-graphite kuphakeme kune-electrode yethusi ekucubunguleni okuphakathi nokuhle.
Ngokuvumelana nesipiliyoni sokucubungula, isivinini sokucutshungulwa kokukhishwa kwe-graphite electrode sishesha izikhathi ezingu-1.5~2 kuneso le-electrode yethusi ngaphansi kwezimo ezifanele zokusetshenziswa.
1.2.Ukusetshenziswa kwe-electrode.
I-electrode ye-graphite inohlamvu olukwazi ukumelana nezimo eziphakeme zamanje, ngaphezu kwalokho, ngaphansi kwesimo sokulungisa okufanelekile, okuhlanganisa izingcezu zensimbi ze-carbon ezikhiqizwa ngesikhathi sokususwa kwemishini kokuqukethwe kanye noketshezi olusebenzayo ekuwohlokeni kokushisa okuphezulu kwezinhlayiya ze-carbon, umphumela we-polarity, ngaphansi kwesenzo sokususwa kwengxenye kokuqukethwe, izinhlayiya zekhabhoni zizonamathela endaweni ye-electrode ukuze zenze ungqimba oluvikelayo lwe-electrode noma ungqimba oluncane lwe-electrode " ukumosha”.
Ukulahlekelwa kwe-electrode okuyinhloko ku-EDM kuvela emishinini enzima. Nakuba izinga lokulahlekelwa liphezulu ezimweni zokusethwa kokuqeda, ukulahlekelwa kukonke nakho kuphansi ngenxa yesibonelelo esincane somshini ebekelwe izingxenye.
Ngokuvamile, ukulahlekelwa kwe-electrode ye-graphite kungaphansi kwaleyo ye-electrode yethusi emshinini onzima wamanje omkhulu futhi kancane ngaphezu kwalokho kwe-electrode yethusi ekuqedeni imishini. Ukulahlekelwa kwe-electrode ye-graphite electrode kuyafana.
1.3.Izinga eliphezulu.
Ububanzi bezinhlayiyana ze-graphite material buthinta ngokuqondile ukushuba kwendawo ye-EDM. I-diameter encane iwukuthi, i-low roughness ebusweni ingatholakala.
Eminyakeni embalwa edlule usebenzisa i-particle phi 5 microns ububanzi be-graphite material, indawo engcono kakhulu ingafinyelela kuphela i-VDI18 edm (Ra0.8 microns), namuhla ububanzi obusanhlamvu bezinto ze-graphite bukwazi ukufeza ngaphakathi kwama-microns angu-3 we-phi, indawo engcono kakhulu ingafinyelela i-VDI12 edm ezinzile (Ra0.4 mu m) noma izinga le-mirrorite ye-mirrorde, kodwa i-electrophisticte electrode.
Izinto zethusi zine-resistivity ephansi kanye nesakhiwo esihlangene, futhi singacutshungulwa ngokuzinzile ngaphansi kwezimo ezinzima. Ubukhulu obungaphezulu bungaba ngaphansi kuka-Ra0.1 m, futhi bungacutshungulwa ngesibuko.
Ngakho-ke, uma imishini yokukhipha iphishekela indawo enhle kakhulu, kufaneleka kakhulu ukusebenzisa izinto zethusi njenge-electrode, okuyinzuzo enkulu ye-electrode yethusi ngaphezu kwe-graphite electrode.
Kodwa i-electrode yethusi ngaphansi kwesimo sokusetha okukhulu kwamanje, indawo ye-electrode kulula ukuba ibe lukhuni, ibonakale ngisho nokuqhekeka, futhi izinto ze-graphite bezingeke zibe nale nkinga, imfuneko yobulukhuni be-VDI26 (Ra2.0 microns) mayelana nokucutshungulwa kwesikhunta, usebenzisa i-electrode ye-graphite ingenziwa kusukela ku-coarse kuya ekucutshungulweni okuhle, ibona umphumela womfaniswano wendawo, amaphutha angaphezulu.
Ukwengeza, ngenxa yesakhiwo esihlukile se-graphite nethusi, indawo yokugqwala kokukhipha phezulu kwe-graphite electrode ivame kakhulu kune-electrode yethusi. Ngakho-ke, lapho ubulukhuni obufanayo obuphezulu be-VDI20 noma ngaphezulu bucutshungulwa, ubumbudumbudu obungaphezulu bomsebenzi ocutshungulwa i-electrode yegraphite buhluke kakhulu, futhi lo mphumela wendawo yokusanhlamvu ungcono kunomphumela ophumayo ongaphezulu we-electrode yethusi.
1.4.Ukunemba komshini.
I-coefficient of thermal expansion of graphite material incane, i-coefficient yokwandiswa okushisayo kwezinto zethusi izikhathi ezingu-4 ze-graphite material, ngakho-ke ekucubunguleni ukukhishwa, i-graphite electrode ayinaso i-deformation kune-electrode yethusi, engathola ukunemba kokucubungula okuzinzile nokuthembekile.
Ikakhulukazi lapho kucutshungulwa ubambo olujulile noluncane, izinga lokushisa eliphezulu lendawo lenza i-electrode yethusi igobe kalula, kodwa i-graphite electrode ayigobi.
Ku-electrode yethusi enesilinganiso esikhulu sobubanzi bobubanzi, inani elithile lokunweba okushisayo kufanele linxeshezelwe ukuze kulungiswe usayizi phakathi nokulungiselelwa komshini, kuyilapho i-electrode yegraphite ingadingeki.
1.5.Isisindo se-Electrode.
I-graphite impahla iminyene kancane kunethusi, futhi isisindo se-graphite electrode yevolumu efanayo yi-1/5 kuphela yaleso se-electrode yethusi.
Kungabonakala ukuthi ukusetshenziswa kwe-graphite kulungele kakhulu i-electrode enomthamo omkhulu, okunciphisa kakhulu umthwalo we-spindle yethuluzi lomshini we-EDM. I-electrode ngeke ibangele ukuphazamiseka ekubambeni ngenxa yesisindo sayo esikhulu, futhi izokhiqiza ukugudluka kokuphambuka ekucubunguleni, njll. Kungabonakala ukuthi kubaluleke kakhulu ukusebenzisa i-graphite electrode ekucubunguleni isikhunta esikhulu.
1.6.Ubunzima bokukhiqiza i-Electrode.
Ukusebenza kwemishini yezinto ze-graphite kuhle. Ukumelana nokusika kungu-1/4 kuphela wethusi. Ngaphansi kwezimo ezifanele zokucubungula, ukusebenza kahle kwe-electrode yokugaya i-graphite izikhathi ezingu-2 ~ 3 kune-electrode yethusi.
I-electrode yegraphite kulula ukuyisula i-Angle, futhi ingasetshenziswa ukucubungula ucezu lokusebenza okufanele luqedwe ngama-electrode amaningi lube yi-electrode eyodwa.
Isakhiwo sezinhlayiya esiyingqayizivele se-graphite material sivimbela ama-burrs ukuthi angenzeki ngemva kokugaya nokwakheka kwe-electrode, engahlangabezana ngokuqondile nezidingo zokusetshenziswa lapho ama-burrs engasuswa kalula ekumodeleni okuyinkimbinkimbi, ngaleyo ndlela kuqede inqubo yokupholisha ngesandla kwe-electrode futhi kugwenywe ukuguqulwa komumo kanye nephutha losayizi elibangelwa ukucwecwa.
Kumele kuqashelwe ukuthi, ngenxa yokuthi i-graphite iwukuqoqwa kothuli, i-graphite yokugaya izokhiqiza uthuli oluningi, ngakho umshini wokugaya kufanele ube nedivayisi yokuqoqa uphawu nothuli.
Uma kudingekile ukusebenzisa i-edM ukuze kucutshungulwe i-electrode ye-graphite, ukusebenza kwayo kokucubungula akufani nempahla yethusi, ijubane lokusika lihamba kancane ngo-40% kunethusi.
1.7.Ukufakwa nokusebenzisa i-Electrode.
Izinto ze-graphite zinempahla enhle yokubopha. Ingasetshenziselwa ukuhlanganisa i-graphite ne-fixture ngokugaya i-electrode kanye nokukhipha, okungahle konga inqubo yokufaka imbobo yesikulufu kumshini we-electrode futhi yonge isikhathi sokusebenza.
I-graphite material i-brittle kuqhathaniswa, ikakhulukazi i-electrode encane, emincane futhi ende, okulula ukuphuka lapho ingaphansi kwamandla angaphandle ngesikhathi sokusetshenziswa, kodwa ingakwazi ngokushesha ukuthi i-electrode yonakalisiwe.
Uma i-electrode yethusi, izogoba kuphela futhi ingaphuli, okuyingozi kakhulu futhi okunzima ukuyithola ngesikhathi sokusebenzisa, futhi izoholela kalula ekulahlekeni kwe-workpiece.
1.8.Intengo.
Impahla yethusi iyinsiza engavuseleleki, inkambiso yentengo izobiza kakhulu, kuyilapho intengo yezinto ze-graphite ijwayele ukuzinza.
Intengo yezinto zethusi ezikhuphuka eminyakeni yamuva, abakhiqizi abakhulu be-graphite abathuthukisa inqubo ekukhiqizeni i-graphite benza inzuzo yayo yokuncintisana, manje, ngaphansi kwevolumu efanayo, ukujwayelekile kwentengo yezinto ezibonakalayo ze-graphite electrode kanye nenani lezinto zethusi ze-electrode kuyinto impela, kodwa i-graphite ingakwazi ukufeza ukucubungula okuphumelelayo, kunokusebenzisa i-electrode yethusi ukusindisa inani elikhulu lamahora okusebenza, okulingana ngqo nokukhiqizwa kwamahora okusebenza.
Ukufingqa, phakathi kwezici ezingu-8 ze-edM ze-graphite electrode, izinzuzo zayo zisobala: ukusebenza kahle kwe-electrode yokugaya kanye nokucubungula ukukhishwa kungcono kakhulu kune-electrode yethusi; I-electrode enkulu inesisindo esincane, ukuzinza okuhle kwe-dimensional, i-electrode emincane akulula ukuyishintsha, futhi ukuthungwa kwendawo kungcono kune-electrode yethusi.
Ukungalungi kwezinto ze-graphite ukuthi akufanelekile ukucutshungulwa kokukhipha okuphezulu ngaphansi kwe-VDI12 (Ra0.4 m), futhi ukusebenza kahle kokusebenzisa i-edM ukwenza i-electrode iphansi.
Kodwa-ke, ngokombono ongokoqobo, esinye sezizathu ezibalulekile ezithinta ukukhuthazwa okuphumelelayo kwezinto ze-graphite e-China ukuthi umshini okhethekile wokucubungula i-graphite uyadingeka kuma-electrode okugaya, okubeka phambili izidingo ezintsha zokucubungula imishini yamabhizinisi esikhunta, amanye amabhizinisi amancane angase angabi nalesi simo.
Ngokuvamile, izinzuzo zama-electrode e-graphite zihlanganisa izikhathi eziningi zokucubungula i-edM, futhi zifanele ukuduma nokusetshenziswa, ngezinzuzo ezinkulu zesikhathi eside. Ukuntuleka kokucutshungulwa kwendawo enhle kungenziwa ngokusetshenziswa kwama-electrode ethusi.
2.Ukukhethwa kwezinto ze-graphite electrode ze-EDM
Ngezinto ze-graphite, ikakhulukazi izinkomba ezine ezilandelayo ezinquma ngokuqondile ukusebenza kwezinto:
1) I-avareji yezinhlayiyana zobubanzi bento
Ububanzi bezinhlayiyana ezimaphakathi zezinto ezibonakalayo buthinta ngokuqondile isimo sokukhishwa kwezinto.
Okuncane kwezinhlayiyana ezimaphakathi ze-graphite material, lapho ukukhishwa kufana kakhulu, isimo sokukhishwa sizinzile, ikhwalithi ephezulu ingcono, futhi ukulahlekelwa kuncane.
Uma kukhulu usayizi wezinhlayiyana ezimaphakathi, izinga elingcono lokususa lingatholwa ngomshini omahhadlahhadla, kodwa umphumela ongaphezulu wokuqeda awulungile futhi ukulahleka kwe-electrode kukhulu.
2) Amandla okugoba wento
Amandla aguquguqukayo wento esetshenziswayo kuwukubonakaliswa okuqondile kwamandla ayo, okubonisa ukucinana kwesakhiwo sayo sangaphakathi.
Izinto ezinamandla aphezulu zinokusebenza okuhle kokumelana nokukhipha. Ukuze uthole i-electrode ngokunemba okuphezulu, impahla enamandla amahle kufanele ikhethwe ngangokunokwenzeka.
3) Ukuqina kosebe lwento
I-graphite inzima kunezinto zensimbi, futhi ukulahlekelwa kwethuluzi lokusika kukhulu kunokwensimbi yokusika.
Ngesikhathi esifanayo, ubulukhuni obukhulu bezinto ze-graphite ekulawuleni ukulahlekelwa kokukhishwa kungcono.
4) Ukuphikiswa okungokwemvelo kwento
Izinga lokukhishwa kwezinto ze-graphite ezinokumelana okuphezulu kwemvelo lizohamba kancane kunalelo elinokumelana okuphansi.
Ukuphakama kwe-resistivity yemvelo, kuncane ukulahlekelwa kwe-electrode, kodwa ukuphakama kwe-resistivity yemvelo, ukuzinza kokukhishwa kuzothinteka.
Njengamanje, kunamabanga amaningi ahlukene e-graphite atholakala kubahlinzeki be-graphite abahamba phambili emhlabeni.
Ngokujwayelekile ngokwesilinganiso se-particle ububanzi bezinto ze-graphite okufanele zihlukaniswe, ububanzi bezinhlayiyana ≤ 4 m buchazwa njenge-graphite enhle, izinhlayiya ku-5 ~ 10 m zichazwa njenge-graphite ephakathi, izinhlayiya eziku-10 m ngaphezulu zichazwa njenge-graphite eqinile.
Ubukhulu bezinhlayiyana buncane, uma impahla ibiza kakhulu, impahla ye-graphite efanelekile ingakhethwa ngokuvumelana nezidingo kanye nezindleko ze-EDM.
3.Ukwenziwa kwe-graphite electrode
I-electrode ye-graphite yenziwa ngokuyinhloko ngokugaya.
Ngokombono wobuchwepheshe bokucubungula, i-graphite nethusi yizinto ezimbili ezihlukene, futhi izici zabo zokusika ezihlukene kufanele zenziwe kahle.
Uma i-electrode ye-graphite icutshungulwa yinqubo ye-electrode yethusi, izinkinga zizokwenzeka nakanjani, njengokuphuka njalo kweshidi, okudinga ukusetshenziswa kwamathuluzi afanele okusika kanye nemingcele yokusika.
Ukukhanda i-electrode ye-graphite kunokugqoka kwethuluzi le-electrode yethusi, ekucabangeni kwezomnotho, ukukhetha ithuluzi le-carbide iyona eyonga kakhulu, khetha ithuluzi ledayimane lokunamathela (elibizwa ngokuthi ummese we-graphite) intengo ibiza kakhulu, kodwa ithuluzi lokumboza idayimane impilo ende yesevisi, ukunemba okuphezulu kokucubungula, inzuzo yezomnotho iyonke yinhle.
Usayizi we-Engeli yangaphambili yethuluzi nayo ithinta impilo yayo yesevisi, i-Angle engu-0° yangaphambili yethuluzi izoba phezulu ngo-50% kune-Engeli engaphambili engu-15° yempilo yesevisi yethuluzi, ukuzinza kokusika nakho kungcono, kodwa uma i-Angle inkulu, i-machining surface engcono kakhulu, ukusetshenziswa kwe-15° Angle ye-machining surface kungafinyelela okungcono kakhulu.
Ijubane lokusika ekusetshenzisweni kwemishini lingashintshwa ngokuvumelana nokuma kwe-electrode, ngokuvamile i-10m / min, efana nomshini we-aluminium noma ipulasitiki, ithuluzi lokusika lingaba ngokuqondile nangaphandle kwe-workpiece ngomshini onzima, futhi isenzakalo sokuwa kwe-Angle nokuhlukana kulula ukwenzeka ekuqedeni imishini, futhi indlela yokuhamba ngokushelelayo ivame ukutholwa ngommese.
I-electrode ye-graphite enkambweni yokusika izokhiqiza uthuli oluningi, ukuze ugweme izinhlayiya ze-graphite eziphefumulelwe umshini wokuphotha kanye nesikulufa, kunezixazululo ezimbili eziyinhloko okwamanje, enye iwukusebenzisa umshini okhethekile wokucubungula i-graphite, enye i-refit evamile yokucubungula isikhungo, ifakwe idivayisi ekhethekile yokuqoqa uthuli.
Umshini wokugaya okhethekile we-graphite high speed emakethe unokusebenza okuphezulu kokugaya futhi ungaqedela kalula ukukhiqizwa kwama-electrode ayinkimbinkimbi ngokunemba okuphezulu kanye nekhwalithi enhle yendawo.
Uma i-EDM idingeka ukwenza i-electrode ye-graphite, kunconywa ukusebenzisa into enhle ye-graphite enobubanzi bezinhlayiyana ezincane.
Ukusebenza komshini we-graphite kubi, lapho ububanzi bezinhlayiyana buncane, izinga eliphezulu lokusika lingatholakala, futhi izinkinga ezingavamile ezifana nokuphuka kwezintambo njalo kanye ne-surface fringe zingagwenywa.
Imingcele ye-4.EDM ye-graphite electrode
Ukukhethwa kwemingcele ye-EDM ye-graphite nethusi kuhluke kakhulu.
Imingcele ye-EDM ikakhulukazi ihlanganisa okwamanje, ububanzi be-pulse, i-pulse gap kanye ne-polarity.
Okulandelayo kuchaza isisekelo sokusetshenziswa okunengqondo kwale mingcele emikhulu.
Ukuminyana kwamanje kwe-electrode yegraphite ngokuvamile kungu-10~12 A/cm2, kukhulu kakhulu kunaleyo ye-electrode yethusi. Ngakho-ke, phakathi kwebanga lamanje elivunyelwe endaweni ehambisanayo, okukhudlwana okwamanje kukhethiwe, ngokushesha isivinini sokucubungula ukukhishwa kwe-graphite sizoba, ukulahlekelwa okuncane kwe-electrode kuyoba, kodwa ukuqina kwendawo kuyoba mkhulu.
Uma kukhulu ububanzi be-pulse, ukulahlekelwa kwe-electrode kuyoba okuphansi.
Kodwa-ke, ububanzi be-pulse obukhudlwana buzokwenza ukuzinza kokucubungula kube kubi kakhulu, futhi isivinini sokucubungula sihambe kancane kanye nendawo engaphezulu.
Ukuze kuqinisekiswe ukulahleka kwe-electrode ephansi ngesikhathi somshini onzima, ngokuvamile kuvame ukusetshenziswa ububanzi be-pulse obukhulu ngokuqhathaniswa, obungakwazi ukubona ukulahlekelwa okuphansi komshini we-graphite electrode lapho inani liphakathi kuka-100 no-300 US.
Ukuze kutholwe umphumela omuhle wokuphuma kwamanzi nozinzile, ububanzi be-pulse encane kufanele kukhethwe.
Ngokuvamile, ububanzi be-pulse ye-graphite electrode cishe bungaphansi kwama-40% kune-electrode yethusi.
Igebe le-pulse lithinta kakhulu isivinini somshini wokukhipha kanye nokuzinza komshini. Uma likhulu inani, kuzoba ngcono ukuzinza kwemishini, okuwusizo ekutholeni ukufana kwendawo engcono, kodwa isivinini somshini sizoncishiswa.
Ngaphansi kwesimo sokuqinisekisa ukuzinza kokucubungula, ukusebenza kahle okuphezulu kokucubungula kungatholakala ngokukhetha igebe elincane le-pulse, kodwa lapho isimo sokukhishwa singazinzile, ukusebenza kahle okuphezulu kokucubungula kungatholakala ngokukhetha igebe elikhulu le-pulse.
Kumashini wokukhipha ama-electrode e-graphite, igebe lokushaya kwenhliziyo nobubanzi be-pulse kuvame ukusetha ku-1:1, kuyilapho kumshini we-electrode yethusi, igebe lokushaya kwenhliziyo nobubanzi be-pulse kuvame ukusetha ku-1:3.
Ngaphansi kokucutshungulwa kwe-graphite okuzinzile, isilinganiso esifanayo phakathi kwegebe lokushaya kwenhliziyo nobubanzi be-pulse singalungiswa sibe ngu-2:3.
Endabeni yokukhishwa kwe-pulse encane, kunenzuzo ukwenza isendlalelo sokumboza endaweni ye-electrode, esiza ukunciphisa ukulahlekelwa kwe-electrode.
Ukukhethwa kwe-polarity ye-graphite electrode ku-EDM ngokuyisisekelo kufana nalokho kwe-electrode yethusi.
Ngokomphumela we-polarity we-EDM, i-positive polarity machining ivame ukusetshenziswa lapho kulungiswa insimbi yokufa, okungukuthi, i-electrode ixhunywe esigxotsheni esihle sokuhlinzekwa kwamandla kagesi, futhi i-workpiece ixhunywe esigxotsheni esibi sokunikezwa kwamandla.
Ngokusebenzisa ububanzi obukhulu bamanje kanye ne-pulse, ukukhetha umshini we-polarity omuhle kungafinyelela ukulahlekelwa kwe-electrode ephansi kakhulu. Uma i-polarity ingalungile, ukulahlekelwa kwe-electrode kuzoba kukhulu kakhulu.
Kuphela lapho ingaphezulu lidingeka ukuthi licutshungulwe kahle ngaphansi kwe-VDI18 (Ra0.8 m) futhi ububanzi be-pulse buncane kakhulu, ukucubungula okungalungile kwe-polarity kusetshenziselwa ukuthola ikhwalithi engcono, kodwa ukulahlekelwa kwe-electrode kukhulu.
Manje amathuluzi omshini we-CNC edM afakwe amapharamitha womshini wokukhipha i-graphite.
Ukusetshenziswa kwamapharamitha kagesi kuhlakaniphile futhi kungenziwa ngokuzenzakalelayo ngohlelo lochwepheshe lwethuluzi lomshini.
Ngokuvamile, umshini ungamisa amapharamitha wokucubungula athuthukisiwe ngokukhetha ipheya yezinto ezibonakalayo, uhlobo lohlelo lokusebenza, inani lokuma okungaphezulu kanye nokufaka indawo yokucubungula, ukujula kokucubungula, ukukala usayizi we-electrode, njll. Ngesikhathi sohlelo.
Isethelwe i-graphite electrode yomtapo wolwazi wethuluzi lomshini we-edm amapharamitha wokucubungula ocebile, uhlobo lwezinto ezibonakalayo lungakhetha ku-graphite eqinile, i-graphite, i-graphite ihambisana nezinhlobonhlobo zezinto zokusebenza, ukuhlukanisa uhlobo lwesicelo sezinga elijwayelekile, i-groove ejulile, iphuzu elibukhali, indawo enkulu, imbobo enkulu, efana nenhle, futhi inikeza ukulahlekelwa okuphansi, okujwayelekile, ukusebenza kahle okuphezulu kokucutshungulwa kohlobo oluningi nokunye okunye.
5.Isiphetho
Izinto ezintsha ze-graphite electrode kufanelekile ukuthandwa ngamandla futhi izinzuzo zayo zizoqashelwa kancane kancane futhi zamukelwe imboni yasekhaya yokukhiqiza isikhunta.
Ukukhethwa okulungile kwezinto zokwenziwa kwe-graphite electrode kanye nokuthuthukiswa kwezixhumanisi zobuchwepheshe ezihlobene kuzoletha ukusebenza kahle okuphezulu, ikhwalithi ephezulu kanye nenzuzo ephansi emabhizinisini akhiqiza isikhunta.
Isikhathi sokuthumela: Dec-04-2020